Brownie Boxes from Prime Custom Packaging use a food-safe grease-resistant coating built for dense, fudgy bar desserts. The oil-resistant structure stays clean and sturdy through display and delivery. Full CMYK printing brings bakery branding onto every box. There is zero minimum order quantity and every order ships free across the United States. Our design team builds a free mockup before production begins. Order today for grease-resistant brownie packaging.
Brownies release more oil than most baked goods, and a standard box lets that grease seep through, staining the packaging and softening the base. Brownie Boxes from Prime Custom Packaging give bakeries across the United States a grease-resistant format built specifically for dense, fudgy bar desserts.
Every box is produced with a bakery’s exact cut size in mind, printed with a business’s own branding, and shipped free nationwide with zero minimum order quantity, so a single batch tester and a full wholesale production run both move through the same simple process.
A standard uncoated box absorbs oil from a dense brownie within hours, leaving stains and a soft, weakened structure. Brownie Boxes solve that with a food-safe grease-resistant coating that keeps the box clean and sturdy through display and delivery.
Grease-resistant laminate board is purpose-built to resist oil migration from dense bar desserts, while kraft paperboard with a coating adds a natural bakery look without sacrificing protection. Businesses comparing construction options often start with Custom Kraft Bakery Boxes before finalizing a full order.
| Material | Typical Thickness | Grease Barrier | Print Surface | Best For |
| Grease-resistant laminate board | 16pt to 18pt | High, food-safe coating | White or kraft base | Fudgy, high-oil brownies |
| Coated kraft paperboard | 18pt to 20pt | Moderate to high, coatable | Natural brown, spot-color friendly | Everyday bakery brownies |
| White SBS paperboard | 16pt to 20pt | Moderate, coatable | Bright white, full CMYK | Retail branding and photography |
| Corrugated E-flute | Lightweight, high crush strength | Low without coating | Kraft or white liner | Bulk and wholesale orders |
Cut size and order volume decide the right structure. A single square brownie needs a compact individual box, while a full tray needs a reinforced multi-piece format. The comparison below lines up the variants used across the line.
| Variant | Base Type | Best For | Wall Height | Standout Feature |
| Individual brownie box | Compact flat base | Single-serve grab-and-go | 1.5 in | Fast counter-service packaging |
| Multi-piece box | Divided or open flat base | 4 to 9-piece assortments | 1.5 in to 2 in | Fits multiple cut squares |
| Bulk tray box | Reinforced flat base | Full-tray wholesale orders | 2 in to 2.5 in | Reinforced for heavier bulk loads |
| Window brownie box | Flat base with die-cut window | Retail display | 1.5 in to 2 in | Shows fudgy texture at the case |
Full CMYK printing reproduces a bakery’s logo and seasonal artwork directly onto the box surface with consistent color from batch to batch. Pantone spot-color matching keeps a signature brand color exact across every production run.
Matte lamination gives a clean, premium hand-feel that resists fingerprints and grease marks. Grease-resistant coatings protect the printed surface from direct oil contact. Bakeries rounding out a full dessert lineup often pair this format with Custom Cookie Boxes to round out a complete menu lineup.
Individual formats fit a single brownie square. Multi-piece formats hold a 4 to 9-piece assortment. Bulk formats support full-tray wholesale orders. The table below gives typical dimension ranges so an order can be sized correctly before production begins.
| Size Category | Typical Dimensions | Common Contents | Order Volume | Notes |
| Individual | 4 x 4 x 1.5 in | One brownie square | Grab-and-go orders | Compact grease-resistant box |
| Multi-piece | 8 x 8 x 2 in | 4 to 9-piece assortment | Typical bakery case orders | Most common brownie box size |
| Bulk tray | 12 x 9 x 2.5 in | Full-tray of 12 to 16 pieces | Wholesale and catering orders | Reinforced base for stacking |
| Gift assortment | 8 x 6 x 2 in | Mixed flavor brownie gift set | Gift and holiday orders | Divided or window lid option |
Tuck-top or lift-off lids keep brownies secure without crushing the dense bar texture. Grease-resistant coating extends to the lid interior for full protection. Fold-flat construction lets empty stock store compactly between baking runs.
Bakeries and dessert shops rely on individual and multi-piece formats for daily counter sales. Coffee shops depend on individual formats for grab-and-go pairing with drinks. Catering companies use bulk tray formats for event orders. Businesses expanding into other bar desserts sometimes add Sweet Boxes to their counter lineup.
Bakeries scaling toward wholesale distribution can standardize one grease-resistant dieline across cut sizes, keeping branding consistent whether the order is a dozen boxes or a thousand. Private label brownie makers can pair unbranded stock with faster turnaround between seasonal designs.
A single sample box and a full wholesale production run both move through the same streamlined process. There is zero minimum order quantity, so testing a new Brownie Boxes format before a launch costs nothing extra upfront, and every order ships free across the United States.
Our in-house design team builds a free dieline and mockup for every order, showing exact proportions and compartment layout before production starts. Revisions continue at no charge until the proof matches a bakery’s branding.
Every production run passes through a structural check confirming the grease-resistant coating holds up under direct oil contact. Color proofs are compared against approved Pantone references, and coating performance is verified through timed contact testing.
| Check | What We Verify | Why It Matters | Method |
| Grease resistance | Coating blocks oil migration from dense bakes | Prevents stains and box weakening | Timed contact testing |
| Base rigidity | Flat base resists sag under bar weight | Keeps brownies level during handling | Load-bearing sample testing |
| Color accuracy | Print output matched to Pantone reference | Keeps branding consistent order to order | Spectrophotometer comparison |
| Lid fit | Lid seats securely without crushing product | Preserves fudgy texture and shape | Physical sample audit |
From bakeries in California and New York to dessert shops in Texas, Ohio, and the Southeast, Prime Custom Packaging ships Brownie Boxes nationwide with no regional surcharge, at the same production quality and turnaround in every state.
Whether the need is a single sample box for a new brownie line or a full wholesale production run, Brownie Boxes from Prime Custom Packaging deliver a grease-resistant, sturdy format and sharp branding at a cost that works for growing bakeries.
Order Now or email sales@primecustompackaging.com or call +1 (855) 611-8876 for a free quote today.
| Box Style | Brownie Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Stock | 100lb C1S / C2S, 120lb C1S / C2S, 200lb C1S / C2S, Kraft Card Stock (80lb, & 100lb), Corrugated Stock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored,Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
