Custom corrugated boxes are strong boxes for shipping. They are not like thin paperboard boxes. They have a wavy layer inside. This wavy layer makes the box very strong. Corrugated boxes protect your products from harm. They are perfect for sending items through the mail or for storage.
The wavy layer inside a corrugated box is called the flute. The flute size changes the box’s strength. There are many flute sizes. For example, A-flute is the thickest. It gives good cushioning. B-flute is common. It balances strength and a smooth surface. C-flute is used most for shipping boxes. It is good for stacking. E-flute is thinner. It is good for small boxes and nice printing. Finally, F-flute is the thinnest. It is for small retail boxes.
“Ply” means the number of layers in the box. More layers means a stronger box.
Custom 3 ply corrugated boxes have three layers. They have two flat layers with one wavy layer in the middle. This is also called Single Wall. The thickness is about 3 mm. These boxes are good for light products. They can hold items up to 40-60 lbs. They are great for e-commerce and retail. We can specify the weight of the paper used. For instance, we use 150 GSM kraft paper.
Custom 5 ply corrugated boxes have five layers. They have three flat layers and two wavy layers. This is also called Double Wall. The thickness is about 6 to 7 mm. These boxes are much stronger. They are good for heavier items. They are also good for fragile products. We can combine different flutes. For example, a BC flute. We also check the stacking strength of these boxes.
Custom 7 ply corrugated boxes are the strongest. They have seven layers. They have four flat layers and three wavy layers. This is also called Triple Wall. The thickness is about 9 to 10 mm. These boxes are for very heavy things. They are used for big items or industrial parts. They have top-level strength. They protect items from strong impacts. They are good for international shipping.
Custom corrugated mailer boxes are very popular. They are made from corrugated board. They are usually E-flute or B-flute. This makes them slim. Their size can be fully custom. These boxes do not need tape. They fold and lock together. This is a Roll End Tuck Top style. It saves time.
We can print on these boxes. Digital printing gives bright colors. It can print on the inside and outside. Flexographic printing is for simple designs. It is a good choice for logos. We can add finishes like gloss or matte. We can also add custom inserts to hold products. We use a die-cut to make special shapes or windows.
We ship your order quickly. We know you need your boxes soon. We work fast to get your boxes to you. This helps you get your products out the door.
Do you need help with your design? We have a team to help you. They give you free support. They make sure your design looks good on the box.
We do not charge extra for die-cuts. We also do not charge for printing plates. This helps you save money. You can get a custom box without these extra costs.
